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    How to Prepare and Send a Package in the USA

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    Premier Global Logistics
    ·December 5, 2025
    ·9 min read
    How to Prepare and Send a Package in the USA
    Image Source: pexels

    You want to send a package in the USA? First, check if your items can be shipped. Use sturdy boxes and follow packing tips to protect everything. Create a clear shipping label with all details. Following domestic shipping best practices helps you avoid common mistakes and keeps your package safe.

    Key Takeaways

    • Always check shipping guidelines before packing. Ensure your items are allowed for shipping to avoid legal issues.

    • Use sturdy packaging materials to protect your items. Choose the right box size and include cushioning to prevent damage.

    • Accurately measure and weigh your package. This helps avoid extra fees and ensures timely delivery.

    Preparing Your Package

    Preparing Your Package
    Image Source: pexels

    Check Shipping Guidelines

    Before you start packing, make sure your items are allowed for domestic shipping. Some things are strictly prohibited or need special handling. If you try to ship restricted items, you could face legal trouble or big fines. Here are some examples of items you cannot send:

    • Airbags

    • Alcoholic beverages

    • Ammunition

    • Explosives

    • Gasoline

    • Marijuana (with some exceptions for seeds and CBD)

    • Mercury or anything containing mercury

    Other items, like flammable aerosols, lithium batteries, and certain cosmetics, have strict rules. Shipping hazardous or prohibited items can lead to serious legal consequences for both you and the person receiving the package.

    Tip: Always check the latest rules from your chosen carrier. USPS, UPS, and FedEx each have their own lists of restricted and prohibited items.

    Here’s a quick look at some items FedEx does not allow:

    Prohibited Items by FedEx

    Flammables with a flash point of 140°F or less

    Auto parts with fluids

    Fine art and jewelry

    Furs

    Precious metals (gold, silver, platinum)

    Weapons and accessories

    Cash, coins, and currency

    Live animals and insects

    Hazardous waste

    Tobacco and related products

    Marijuana and related products

    If you’re unsure, ask your carrier or check their website. Following domestic shipping best practices means you avoid problems and keep your shipment safe.

    Select Packaging Materials

    Choosing the right packaging keeps your items safe and can save you money. Start by picking a box or envelope that fits your item. For most shipments, a sturdy corrugated box works best. If you’re sending documents or small, flat items, a padded envelope or thick flexible packaging is a good choice.

    Here are some common packaging materials:

    • Corrugated boxes for heavy or fragile items

    • Bubble wrap for cushioning and shock absorption

    • Packing peanuts to fill empty spaces and prevent shifting

    • Foam inserts for snug protection, especially for electronics or glassware

    • Air pillows for lightweight protection

    • Pressure-sensitive plastic tape for sealing

    Note: Using the right materials helps prevent damage and avoids extra costs from broken shipments. It’s also part of domestic shipping best practices usa.

    When you pick your packaging, think about size and weight. Heavier boxes cost more to ship. Oversized packages may get extra fees. Try to use a box that fits your item well, with just enough room for padding.

    Pack and Protect Items

    Now it’s time to pack your items. Start by wrapping each item with bubble wrap or foam. Place heavier items at the bottom of the box. Fill any empty spaces with packing peanuts or air pillows so nothing moves around.

    For fragile or valuable items, use advanced packing techniques:

    • Double-boxing: Place your item in a smaller box with padding, then put that box inside a larger one with more padding.

    • Suspension method: Use foam or air cushions to keep the item from touching the sides of the box.

    • Seal the box with 2-inch wide packing tape in an H-pattern for extra strength.

    • Use strapping tape for heavy boxes.

    • Add “Fragile” stickers if needed.

    Before sealing, shake the box gently. If you hear anything move, add more padding. Take photos and make a packing list for expensive items. Avoid using old or damaged boxes, as they can break during shipping.

    Packing Material

    Key Features

    Example Use Case

    Heavy-Duty Boxes

    Withstand pressure and rough handling

    Heavy or fragile items

    Bubble Wrap

    Absorbs shocks and vibrations

    Delicate items

    Packing Peanuts

    Fills empty spaces, absorbs impacts

    General void fill

    Foam Inserts

    Custom fit, snug protection

    Electronics, glassware

    Air Pillows

    Lightweight, fills voids

    General cushioning

    Tip: Don’t use original retail packaging or reused boxes for shipping. They may not protect your items well.

    Measure and Weigh

    Accurate measurements help you avoid extra fees and delays. Use a ruler or tape measure to check the length, width, and height of your package. Weigh your package with a digital shipping scale, like the Rollo Digital Shipping Scale. This tool gives you precise readings and helps you pick the right postage.

    If you guess the size or weight, you might face:

    Note: Carriers use both weight and size to set shipping prices. Oversized or overweight packages can cost much more.

    Here’s a quick table to show how packaging affects shipping costs:

    Factor

    Impact on Shipping Costs

    Weight of Packaging

    Heavier materials increase costs

    Size of Packaging

    Larger packages may get higher fees

    Distance

    Longer trips cost more

    Shipping Method

    Faster options usually cost extra

    Following domestic shipping best practices means you always measure and weigh your package before sending it. This step saves you money and keeps your shipment on track.

    Domestic Shipping Best Practices USA

    Domestic Shipping Best Practices USA
    Image Source: unsplash

    Choose a Carrier (USPS, UPS, FedEx)

    Picking the right carrier can make a big difference in your shipping experience. You want your package to arrive on time and in good shape, but you also want to save money. Here’s how the main carriers stack up:

    • USPS works well for small and lightweight packages. It usually costs less than the others for these items. USPS also handles letters and postcards with ease.

    • UPS often gives you cheaper rates for ground shipping. It has a strong reputation for reliability and customer service, especially for ground deliveries. UPS also offers fast shipping and great tracking.

    • FedEx is known for speedy express shipping. It’s a good choice for time-sensitive or large packages. FedEx also handles special shipments, like healthcare items or hazardous materials.

    Tip: If you want the best tracking, UPS stands out. If you need fast express service, FedEx is a solid pick. For everyday letters, postcards, or small parcels, USPS is usually the most cost-effective.

    Here’s a quick comparison:

    Carrier

    Cost

    Speed

    Reliability

    Best For

    USPS

    Low for small/light

    Standard

    Good

    Letters, postcards, small packages

    UPS

    Low for ground

    Fast ground

    Excellent

    Reliable ground, tracking

    FedEx

    Higher for express

    Fastest express

    Good for express

    Large, urgent, special shipments

    When you follow domestic shipping best practices, you always match your needs to the right carrier.

    Create and Attach Shipping Label

    A clear and accurate shipping label helps your package get to the right place without delays. Here’s what you need to include:

    1. Sender information: Your full name or business name, complete street address, city, state, ZIP code, and phone number.

    2. Recipient information: Full name, delivery address, city, state, ZIP code, and phone number.

    3. Package details: Weight, dimensions, shipping service level, and any special handling instructions.

    Don’t forget these extra details:

    Note: Many shipping mistakes happen because of incomplete or incorrect addresses. Use address validation tools or Google Maps autocomplete to catch errors before you print the label.

    Common labeling mistakes include:

    • Smudged or damaged labels that can’t be scanned

    • Wrong or missing ZIP codes

    • Old labels left on reused boxes

    Make sure you print labels on the right material and stick them flat on the package. Never cover old labels—this can confuse the carrier.

    Add Insurance or Extra Services

    Sometimes, you need extra peace of mind. If your package is valuable or fragile, consider adding insurance or other services. Here’s when you should think about it:

    • The item’s value is over $100 (most carriers include $100 coverage for free)

    • The item is fragile or hard to replace

    • The destination is known for theft or delivery problems

    • The package will travel a long distance or through many hands

    You can also add services like signature confirmation or delivery area surcharges. Here’s a quick look at some common extras:

    Service Type

    Carrier

    Cost Range

    Residential Surcharge

    UPS

    Varies

    Fuel Surcharge

    FedEx/UPS

    Changes weekly

    Delivery Area Surcharge (DAS)

    FedEx/UPS

    $3.70 - $12.00

    Return Label Fee

    FedEx

    $1.05 per label

    Signature Required Surcharge

    FedEx

    $6.35 - $7.65

    If you ship a lot, third-party insurance might save you money and offer better coverage than the carrier’s basic plan.

    Drop Off or Schedule Pickup

    You have options for getting your package on its way. You can drop it off at a local post office, UPS Store, or FedEx location. If you’re busy, you can schedule a pickup. Here’s how the main carriers handle pickups:

    Carrier

    Service Type

    Details

    USPS

    Free Pickup

    Free with premium service; heavy packages need a pickup label

    USPS

    Pickup on Demand

    Specific time for $25 fee

    UPS

    One-time or recurring pickup

    Charges may apply unless you use shipping software

    FedEx

    Schedule Pickup

    Requires account; saves on shipping costs

    FedEx

    Drop-off

    Free at retail locations

    FedEx

    On-call/Regular Pickup

    Flexible or daily options for frequent shippers

    • USPS offers free pickups for many packages, but charges for special requests.

    • UPS lets you hand packages to a driver or schedule pickups, sometimes for a fee.

    • FedEx needs you to schedule online, but offers both flexible and regular pickups.

    Tip: If you’re sending a letter or postcard, just drop it in a mailbox or at the post office. You don’t need to schedule a pickup.

    Track Your Shipment

    Tracking keeps you and your recipient in the loop. All major carriers offer tracking, but the level of detail can vary.

    Carrier

    Tracking Options

    Pros

    Cons

    USPS

    Basic tracking

    Low cost, wide coverage

    Fewer real-time updates

    UPS

    Real-time tracking

    Advanced tech, reliable updates

    Higher cost

    FedEx

    Comprehensive tracking

    Many services, strong international

    Less rural coverage

    To track your package:

    1. Go to the carrier’s website (like usps.com).

    2. Enter your tracking number in the search bar.

    3. Click “Track” to see updates.

    4. Sign up for email or text alerts if you want instant notifications.

    Tracking helps you spot delays from weather, traffic, or missed deliveries. It also gives you proof if a package goes missing.

    Special Note: Letters and Postcards

    Sending a letter or postcard is simple. Just write a neat, complete address and stick on a First-Class Mail Forever stamp. Drop it in any mailbox or at the post office. You don’t need a shipping label or tracking for regular mail, but you can add extra services if you want.

    Aspect

    Letters/Postcards

    Packages

    Addressing

    Neat, complete address

    Clear shipping label

    Postage

    Forever stamp usually enough

    Based on size, weight, destination

    Packaging

    Envelope or postcard

    Box with padding and sealing

    Drop-off

    Mailbox or post office

    Post office or scheduled pickup

    Following domestic shipping best practices means you always check your carrier’s rules, use clear labels, and pick the right services for your needs. This keeps your packages safe and your shipping stress-free.

    You can ship packages in the USA with confidence when you follow these steps:

    1. Add full sender and recipient details.

    2. Use clear, secure labels.

    3. Follow carrier rules and add special instructions.

    4. Include all shipping documents.

    Benefit

    What You Get

    Cost Savings

    Lower shipping expenses

    Dependability

    Packages arrive on time

    Tracking

    Easy delivery updates

    Check carrier websites for new rules, since shipping regulations change often.

    FAQ

    What should you do if your package gets lost?

    Contact your carrier right away. Give them your tracking number.

    Tip: Save your receipt and photos of your package for faster help.

    Can you reuse boxes for shipping?

    You can reuse boxes if they are sturdy and clean. Remove old labels and tape.

    • Check for holes or weak spots before packing.

    How do you know which shipping service is best?

    Think about your budget and how fast you want delivery.

    Carrier

    Best For

    USPS

    Small packages

    UPS

    Reliable ground

    FedEx

    Fast express

    See Also

    Key LCL Shipping Steps for Exporting to Panama

    Streamlined FCL Export Solutions for Businesses in the U.S.

    LCL Shipping to Puerto Rico: Small to Large Solutions

    A Guide to Panama's LCL Export Process Explained

    Choosing the Right Warehousing and Fulfillment Solutions for You